Case Palletizer:

 

Flexible robot palletizer: (up to 7 pick/place cycles per minute)

1.       Yaskawa Motoman robot control thru AOI’s on a Rockwell CompactLogix platform with PanelView Plus human interface that allows customer to add and modify SKUs, pick and palletizing locations.

2.       Simple software tool (see video below) that generates ideal pallet patterns for optimum speed.   Offline PC-based tool to quickly set up robotic palletizing routines for any mix of SKUs.  Software is scalable to accommodate single and multiline palletizing, single and multiple work cells.

3.       Software supports and we provide the following types of robot end of arm tools (EOATs):  top vacuum foam or cup, bag, fork, and clamp.

4.       Accumulation of incoming cases provides valuable process buffers to maximize process speed.

5.       Innovative hard guarded split work cell provides safe operator access for skids to be placed and removed in one half of the cell while the robot remains at 100% speed in the other half.

6.       Exclusive 3D vision system monitors all case erecting and loading stations every cycle preventing crashes by allowing for safe high-speed operation.

7.       Flexible robot erector tool accommodates a wide range of boxes with no manual adjustments.

8.       Base system has manual operator insertion and removal of pallets.  This configuration is intended to be dedicated up to four (4) production lines with proper upstream accumulation or two (2) production lines with little upstream accumulation.  Each half has two stations for picking KDFs.  Each half has two palletizing and one slip sheet station.

9.       Mid-level system has automatic pallet insertion and removal. It is supplied with pallet dispenser, single or double slip sheet location, pallets conveyors, & pallet wrapper.  This configuration is intended to be dedicated to up to 2 production lines.  Each half has one palletizing and one slip sheet station.

10.   High-end system has automatic pallet insertion and removal. It is supplied with pallet dispenser, AGVs (automated guided vehicle), & pallet wrapper.  This configuration is intended to service more than 4 production lines.

 

Call us today for a live demonstration on our floor.